Those look terrific, Richard. I already went ahead and hand-wired about 24 panel-mount XLRs the "old-fashioned" way, which was cheaper than the Aviom route, but far more trouble. I'm getting some post wiring guys to build wiring harnesses and help solve the cable routing issues inside the cart, just to eliminate any stress. Ideally, all the "gozintas" would be on the back, so it'd be fairly easy to repatch inputs and outputs if the situation warrented it.
The Deva would be more-or-less permanently wired on the shelf, and would only have to move for shipping. The real question is how this will survive the torture test of real day-in/day-out work. In a pinch, I could always wire everything manually and just bypass the patchbays, so it's not a life-threatening issue.
if the D-Sub 25 is that fragile, how do you use the Fusion/Deva in a bag? I know there is the camera feed 10-pin output, but what if you need more than that?
Great question! I see no solution to this if you need more than a couple of outputs from the 10-pin Hirose connector. The only solution I could come up with was to use the 744t for bag situations, which is not realistic if you have only the Deva/Fusion. But I'd never in my wildest nightmares try to shove the Deva and the attached D-sub 25-pin cable in a bag (or anywhere else). Same with a mixer, and I dealt with that for years with my old Pro Tools setup. My feeling is the D-sub connectors are realistically intended for permanent installations, not screwed in every day. The connectors aren't easily going to hold up to a lot of stress over time.
--Marc W.